Troubleshooting Process Operations

Course Outlines

OBJECTIVES

Course Objectives:

• Understand Troubleshooting Methodologies

  • Learn tools such as Pareto charts, 5-Why method, and Cause and Effect diagrams for systematic issue identification.

• Apply Diagnostic Techniques

  • Develop skills in Failure Modes and Effect Analysis (FMEA) and Fault Tree Analysis (FTA) to analyze and prioritize failure modes.

• Master Equipment-Specific Troubleshooting

  • Gain expertise in diagnosing issues with bearings, pumps, compressors, and lubrication systems, including recognizing failure patterns.

• Enhance Problem-Solving Skills

  • Practice structured techniques to address complex operational and maintenance challenges.

• Optimize Equipment Performance

  • Understand how to maintain equipment within optimal parameters, including monitoring and managing operational curves.

• Improve Maintenance Practices

  • Implement best practices for preventive and corrective maintenance to minimize downtime and enhance reliability.

• Utilize Software Tools

  • Familiarize with software tools like PROACT, REASON, and TAPROOT for analysis and documentation.

• Promote Safety and Efficiency

  • Emphasize safety protocols and efficient practices to ensure a safe working environment and maximize equipment efficiency.